A sang-Precision Welding a ni

Automated Welding Robots hian 3D vision recognition system leh robotic arm hmangin positioning accuracy ±0.05 mm a nei a, hei hian welding torch chu weld seam nen a inmil dik theih nan a pui a, misalignment leh missed weld te a ti tlem bawk.

Automatic Weld Seam Positioning, High-precision Tooling a ngai lo

3D vision scanning technology hmanga robot hian weld position leh groove shape te chu independent takin a hre thei a ni. Workpiece dah dik lohnaah pawh positioning deviation chu automatic-in a siam tha thei a, raw material-in dimensional tolerance a neih pawhin, tooling-in average positioning accuracy a pe thei bawk. Hei hian tooling fixture siam leh dahna senso nasa takin a ti tlem a, manual teaching leh point positioning procedure pawh a titawp bawk.

Product Model thlak danglam chak tak nen Flexible Production a awm bawk

Welding workpiece thlak hunah point{0}}by-point teaching leh reprogramming neih a ngai lo. Vision system hian scan leh recognition hnuah welding paths a siam chhuak thei a, hei hian hun rei lote chhungin production line changeover a ti thei a ni. Multi-variety leh small-batch manufacturing-a flexible production mamawh a tlin a, equipment utilization rate sang zawk a pe bawk.

Figure 2.1 3D Simulation Diagram hmanga siam a ni

Step 1: Workpiece Positioning leh Equipment Initialization

Weld tur workpiece chu welding station-ah nghet takin dah a ni. Model 1820 3D vision welding robot hian power-on self-inspection a ti zo a, 3D vision camera chu standby mode-ah a lut ta a ni. Control system, welding power source, wire feeding mechanism leh teach programming te chu a rualin a inpeih vek a, welding start command nghah a ni.

Step 2: 3D Vision Scanning hmangin Weld Seam Contour Data lakkhawm tur a ni

Robot-a dah 3D vision scanning device hian target workpiece-ah all-round scan a ti a. Weld seam-a real-time three-dimensional information a capture a, chutah chuan position, trend, width, groove shape leh height deviation te pawh a tel a, weld trajectory tak tak chu dik takin a hmu a, workpiece placement deviation leh incoming materials dimensional errors avanga positioning dik lo a veng bawk.

Step 3: Weld Data chu Industrial Control Computer-ah Real-time-a thawn chhuah

Visual scanning hmanga 3D coordinate data lian tak tak lakkhawmte chu communication line hmangin supporting industrial control computer-ah real time-in a thawn chhuak a, chu chuan original scanned images leh weld point parameters te chu synchronous-in a dahkhawm thin.

Step 4: Computer hmanga Computing fing leh Optimal Welding Trajectory ruahmanna siam

Industrial control computer hi professional welding process software hmanga embedded a ni. 3D weld data khawlkhawmte chu noise reduction, correction, analysis leh calculation a ti a, preset welding process parameters te chu automatic in a khaikhin a, workpiece materials leh welding technical requirements te nen inzawmin robotic welding motion trajectory dik leh kal zel tur a siam chhuak bawk. Hetihlai hian process parameter inmil tak tak, welding current, voltage leh wire feeding speed te nen a inmil a ni.

Step 5: Computer hmanga Motion leh Welding Control Signal te

Trajectory planning zawh hnuah computer chuan synchronous takin path instruction leh welding process parameter command te chu robot control system ah a thawn a, welding power source leh wire feeder te chu a link up a, welding parameters te chu a hmain a pre-adjust thei a ni.

Step 6: Robot hian Welding Torch chu Instruction angin Automatic takin a Operate

Control signals a dawn hnuah collaborative welding robot hian ruahmanna siam trajectory-ah chiang takin a kal a ni. Weld torch equipped chu weld path zawhin speed mumal takin a kal a; wire feeder chuan welding wire chu a rualin stably a pe a, welding power source output te chu welding current leh voltage nen a inmil a ni. A kalphung zawng zawngah hian real-time manual handheld operation a ngai lo.

Step 7: High-precision Automatic Welding Operation tih zawh

Welding torch hian preset weld trajectory-ah welding chhunzawm zel a ti a, a process chhung zawngin real-time visual deviation correction a nei bawk. Workpiece installation offset tlem a awm pawhin welding path chu automatic in a siamrem thei a, a tawpah chuan weld seam pumpui high-precision leh high-efficiency automatic welding chu a hrechhuak ta a ni. Welding segment pakhat a zawh chuan robot chu program angin weld position dangah a kal thei a, a chunga kan sawi tawh ang khan a ti leh thei bawk. Process zawng zawng a zawh hnuah equipment chu standby mode-ah a reset leh a, operation command lo awm tur nghah a ni.

Figure 2.2 On-site-a thil awm dan (physical Object Diagram) a ni

Figure 2.3 Component Tinte Close-up Diagrams te

MIG welding machine hmanga siam a ni

Wire feeder a ni

Wire spool a ni

Robot electric control cabinet hmanga siam a ni

3D vision hmanga enfiah a ni

Positioner a ni

Robot tan elevation base fixed a ni

 

 

 

MIG welding torch hmanga siam a ni

 

 

Video hmanga entir a ni

 

 

 

01/

Environment inthlak danglamna: 1.1.Humidity emaw corrosive gas emaw 3D vision accuracy a nghawng loh nan dry, low-dust environment-ah hna thawk rawh.

02/

Commissioning hmasa ber: 1.1.Data transmission awlsam zawk neih theih nan hman hmasak hmain 3D vision sensor leh mechanical arm te chu calibrate hmasa phawt ang che.

03/

Enkawlna:3D vision lens chu tihfai fo la, power circuit stability enfiah la, hmanrua dam rei theih nan.

04/

Personnel te zirtirna pek: 1.1.Operator te chuan operation tha tak neih theih nan basic parameter settings leh troubleshooting te an zir tur a ni.

Company Thuhmahruai

 

 

 

 

Chuanglida hi spot welding robot complete set siamtu professional a ni a, one-stop welding workstation supplier a ni bawk. Customer te chuan robot hi a hranin an lei thei a, fully integrated turnkey delivery solution pawh an thlang thei bawk. Product brochure, 3D CAD drawing leh robot body inspection report te kan pe thei a ni. Product zawng zawng hian standardized export packaging an hmang vek a, khawvel pumah thawn chhuah theih a ni.

Direct quotation request i thehlut thei a, i workpiece process information min thawn thei bawk a, customized selection solution i hmu thei bawk.